Precautions for Data Center Generator Sets
This is a set of precautions for the application of generator sets in data centers
Application scenarios
Hosting servers, storage, and cooling systems, a mains power outage can cause data loss and business paralysis.
Unit selection recommendations
Selection Elements Recommendations
Power range: Common power is 1800-2000kW per unit, with the number determined by total load and redundant configuration
Redundancy configuration N+1 or 2N, depending on Tier level
Startup speed: Starts and loads within 10-15 seconds
Parallel capability: Supports 10-60 units in parallel, with load sharing and flexible parallel functions
Control System: High-precision digital speed and voltage regulation, supports integration with DCIM systems
New addition: Technology trends and upgrade considerations
Hybrid and energy storage integration: The "energy storage-first" solution of lithium battery energy storage systems + diesel power reduces diesel power generation idle time and lowers emissions.
Hydrogen backup power: For new hyperscale data centers, the feasibility of hydrogen fuel cells as zero-carbon backup power can be evaluated.
Modular prefabrication: Containerized diesel-engine modules enable rapid deployment and flexible capacity expansion.
Key Installation Points
Independent machine rooms, check the load-bearing capacity of floor slabs and floors, and consider vibration isolation
Independent intake and exhaust design for CFD heat flow simulation
The oil storage room meets fire safety standards, with a full capacity of 8-24 hours, and dual oil sources are recommended
Commissioned in conjunction with UPS and ATS systems to complete dummy load testing and parallel debugging
Supplement: Transportation and lifting
Large units require dedicated lifting ports and transport channels, with routes and unloading platforms planned in advance
Container-type modules can be loaded and unloaded directly using dock cranes or truck-mounted cranes
Possible Issues
Problem, cause, solution
Cannot carry load after startup; mismatch between control system and load switching logic; joint debugging with ATS is completed before leaving the factory
Uneven power distribution in parallel machines, parallel controller parameters not calibrated, power sharing commissioning conducted on site
Insufficient heat dissipation to reduce power Ventilation area or high duct resistance Heat load calculation before construction
Fuel deterioration and clogging of fuel circuits Long-term standby unused, diesel oxidation gels Establish regular oil inspection and replacement systems, and install oil-water separators
Environmental compliance risk: Emissions do not meet local regulations (such as Stage V). Confirm emission levels when selecting and install exhaust after-treatment devices
New environmental and certification requirements
Exports to the EU must meet Stage V emission standards, while North America requires EPA Tier 4 standards
Noise must be controlled within local environmental limits (typically≤ 65dB(A))
Fire safety acceptance requires a third-party inspection report for unit fire linkage


